New machine for pillow cleaning in mobile workshops

Description

«VITA box light» is an ultra-compact device for convenient, fast, and quality-controlled production of blankets, quilts or mattresses in the most convenient form of work - on the table! Products are made in record time (15-20 min.)!

The Unit is ideal for development of services in the restoration workshops as well as for companies that make blankets from natural and synthetic fillers.

Renovating and manufacturing of blankets, quilts and mattresses is the most profitable service in the workshops! 15 minutes of work on «VITA box light» can give you as much as half a day or a whole day of pillow renovating!

Features of the Unit «VITA box light»:

* Portion feed ingredient in pillow-case by a foot pedal activation of the engine;

* All products are manufactured on the table, or on any horizontal surface outside the Unit;

* The operator controls the degree of filling the cells of products during the manufacturing;

* It’s possible to make products of synthetic fillers;

* «VITA box light» does not require special skills to operate it;

* NEW!!! You can renovate blankets in the presence of the customer in a short time (it takes about 20 minutes with pre-cleaning of filler);

* The Unit is equipped with a remove static;

* Safety valve ensures safe operation, eliminates the chance of equipment failure in case of contact with foreign objects into the hopper or large lumps of filler, which hinder the smooth passage of air;

* The Unit is on wheels, easy to move around the room;

* Compact dimensions of the unit is: length - 810 mm, width - 335 mm, height - 650 mm allows you to keep the Unit off the job at any table that doesn't need extra space in the room;

* Hopper has a capacity of 75 liters, enough to make king-size blankets or a single band of a mattress with a height 5 cm.

* High speed and easy manufacturing of blankets, quilts, mattresses! The payback period for «VITA box» is 3 months!

* Does not require special skills for the operator to work.

«VITA box light» copes with the manufacturing of all size blankets an average of 15-20 minutes (at least 6 times faster than making quilts on universal units!).

The most important advantage of the unit is the convenience of use for the manufacturing of complex products such as blankets, featherbeds or mattresses, as well as ultra-compact dimensions of equipment and low price!

There’s no function of mixing in the «VITA box light». This function is necessary in case of a heterogeneous mixture of feathers and down. In homogeneous filler (e.g., only down, or just feathers, or synthetic filler) the function of mixing is not necessary.

It is also useful in severe mixer filler; it raises and fluffs the filler.

We offer with the Unit:

* Spare engine, set of seals.

* Certification of the equipment.

* Set of tools and accessories for the operator (nozzle to fill the blankets and mattresses, nozzle for manufacturing featherbeds).

Features of the Unit

Features of the Unit “VITA box light”

*The Unit “VITA box light” blows the filler into the pillow-case

* Foot control operation of the Unit.

* Easy and comfortable manufacturing of blankets, featherbeds and mattresses “on the table” or any horizontal surface.

* Removing static electricity system works on all working surfaces of the Unit.

*Low noise level of the Unit, low power consumption.

* The hopper is large enough for the manufacturing of blankets without re-adding the filler.

* The Unit is compact and has wheels, so it’s easy to place it anywhere in the room (for example, under the table).

* Easy management of the Unit.

* Please note that the safety valve ensures safety, reliability and durability of the unit.

* Easy loading of the material and cleaning of the Unit after the work.

* Fast and qualitative producing of blankets, featherbeds and mattresses of all sizes made from down and feathers in a short time (15-20 minutes - one piece), as a consequence - high profitability.

* Excellent visualization of the manufacturing process - operator can monitor the filling of each cell of the blanket visually and tactilely. Viewing window is in the chamber and transparent hose used to estimate the amount of filler in pillow-case.

* The Unit has no analogues as to convenience and speed in manufacturing of blankets.

Design Advantages «VITA box light» for the operator:

*The Unit can be moved on the wheels, has a height of 65 cm, may easily be placed anywhere in the room.

* Easy and convenient control of the unit (there’s a button to prevent accidental pressing the foot pedal during the loading of the filler)

* Illumination in the working chamber of the Unit.

* The engine can be turned on by the foot switch.

* It’s possible to control the degree of filling of the cells visually and by touch.

* The original system of pruning flying down during the loading into the hopper (to ensure cleanliness in the room).

* The viewing window in the top hopper allows to check the current amount of filler in the Unit (there’s a light in the working chamber).

* There are slots for a hose with a nozzle attachment and place for the wire and pedals.

* The grounding system of all working surfaces of the Unit and a safety valve is a feature of all our equipment to create a comfortable and safe work for the operators.

* Information sticker on the front panel of the Unit provides information about the efficiency of customer support services to manufacturing blankets, previously considered impossible because of the complexity of manufacturing.

The principle of the Unit

The principle of the Unit «VITA box light»

«VITA box light» is a device for making blankets, featherbeds and mattresses.

The Unit «VITA box light» does not clean the filler from debris, dust and lint! It is additional equipment for the pillow renovating workshops.

This Unit serves as an excellent option for companies that specialize in making quilts from natural and synthetic fillers. Swan's down and holofiber granules are ideal artificial fillers.

If «VITA box light» works with the old down-feather filler, you must first clean the filler in any equipment designed for this purpose. Then this filler can be put in «VITA box light» for manufacturing blankets, featherbeds or a mattresses.

The size of the chamber allows you to fill 75 liters of filler, suitable for making small quilts or several strips quilts and mattresses. If there is insufficient filling in the entire product to be re-loaded into the working chamber of the installation. For a large mattress such procedure should be repeated from 2 to 7 times. Comparing with his elder brother «VITA box», the process of manufacturing the product is for 5-10 minutes longer in «VITA box light».

The catcher is provided in order to avoid flying of the easiest parts of the filler around the room. It is designed for operator’s comfort. The hose of the vacuum cleaner is connected to the catcher. «VITA box light» is equipped with wheels for easy work on the Unit and it can be placed anywhere in the room. Dimension of the equipment allows placing it under any table. Blowing out the filler in the product is made by foot. The operator can control the degree of fullness of each cell in blankets or a mattress visually or by hand. The operator can prevent the penetration of the filler in an already filled cell.

A safety valve is for the safety of the equipment. It allows you to avoid excess pressure in case of falling foreign objects into the hopper or large lumps of filler that impede the smooth flow of air. The grounding system of all work surfaces removes static electricity in working areas of the unit. It’s necessary to have a network to ground.

The design features of the Unit «VITA box light»

The Unit «VITA box light» consists of the hopper, hose with a nozzle for blankets or featherbeds and the pedal to start the engine.

There’s a backlight in the hopper.

The hose has a cross section of 50 mm, optimal for filling the cells of blankets, both in time and composition of the filler. The hose is grounded in order to avoid static electricity. We offer two attachments with the unit: 40 mm in diameter for blankets and mattresses, 50 mm is for featherbeds (to increase the speed of filling featherbeds). Each cell of the blanket is filled in about 2 seconds.

BLANKET-cases for «VITA box light» have the same design as for general-purpose units, i.e. with through channels between cells in 40mm.

The device operates from a single engine capacity of 1.2 kW, voltage 220 V. The same engines are used in our equipment for renovating of down-feather products.

Work on «VITA box light» is extremely simple and pleasant! The process of making blankets, featherbeds and mattresses are no longer labor-intensive and not a boring procedure! On the contrary, «VITA box» is a favorite in the arsenal of equipment for renovating of down and feather products!

Technical characteristics

Video

Description

Multifunctional universal machine for cleaning of pillows, featherbeds and duvets " VITA Start " is used for integrated cleaning (renovating) and manufacturing of products made of feathers and down, i.e. pillows, featherbeds, duvets.

" VITA Start " offers the highest quality of cleaning from debris, dust and lint.

The machine is equipped with all the necessary attachments and accessories for manufacturing down and feathers products.

Small size, low noise level make «VITA Start» particularly attractive for use in small workshops or mobile restorations.

For more information, please, contact our stuff. Contacts

We offer with the Unit:

1. ZIP (spare clamp).

2. Certification and Sanitary-Epidemiological Conclusion on the equipment.

3. Booklet, DVD disc with training videos. Details are here.

4. Set of tools and accessories for the operator (hose-nozzle distance for filling the hopper, vacuum nozzle, nozzle for filling quilts, a shelf for attachments, a shelf for tools, mixing and probe for verification of filler).

5. 4 pillow-cases as a sample (70x70, 60x60, 50x70, 40x40).

Features of the Unit

1. Record for full-featured compact units (length 1100 mm, width 700 mm, height 1650 mm), the ability to work in small rooms and is suitable for mobile workshops.

2. A system of static electricity removing on all working surfaces of the Unit was introduced for the first time.

3. Record for the lowest noise level of such equipment.

4. New and original built-in vacuum cleaner.

5. Reinforced (duplicated) system of de-dusting and cleaning of down-feather filling (quality cleaning equipment exceeds counterparts in this price range)

6. Full-size hopper.

7. Work with the Unit is only provided in the front upper part, management of all modes of the unit is very convenient.

8. A safety valve and additional holes in the air feed chamber provides lifting pressure, eliminating build-up to the filler tube and ensures the security, reliability and durability of the unit.

9. Easy loading of the material, light small doors of all the chambers, minimum debris and dust in the room.

10. Very high quality integrated cleaning of feathers in a short time provides high profitability.

11. Visualization of the renovating process is provided by observation windows in all the working chambers of the unit and allows demonstrating all the dust and debris after cleaning to the client.

12. Minimal operator involvement is ease of use (treatment technology does not require constant human intervention in the process of restoration).

13. You can have the unit and stickers in any color.

14. Work on this Unit creates cheerful mood for the operator and customers.

Design advantages of «VITA Start» for the operator:

All working chambers are at waist or arm, bending over to serve the unit is no longer needed.

The loading of filler in the hopper is very convenient; the hopper lid is a convenient work surface for ripping the old pillows and accurately extracts the filler in the hopper.

The keys of the control unit located on the front panel to the left of the operator, guide tube (in charge of the air flow and intensity of cleaning the filler) is on the right hand.

Vacuum cleaner hose is in the position set out. It provides attachment to prevent accidental damage or collapse.

Very light small doors are in all chambers of the Unit.

Ease of monitoring the whole process of renovating because of the windows in all the working chambers (no need to turn off the set and watch the degree of filling of new pillow-case, windows allow the assessment of the intensity passing through the filler block cleaning and can help correct the operator’s actions).

It’s easy and comfortable for the operator to clean the equipment from dirt and dust, recycled filler.

Static electricity system of the unit allows working safely.

The location of ultraviolet germicidal lamps eliminates contact with the operator.

Rack of nozzles and accessories are conveniently located.

It’s possible to place the unit on wheels. Option is useful when you need to advertise the pillow renovating to the passers-by.

The basic model «VITA Start» is limited to the renovating of large quilts (quilts can be made comfortably up to 140x200 cm), we offer the option to install the «VITA Start» with an extended receiving hopper. The length of the unit increases by 20 cm

Cost of «VITA Start» with the extended base is 1450 $.

The principle of the Unit

The principle of the Unit «VITA Start»

The Unit “VITA START” offers new quality of pillow renovating.

1. The quality of cleaning is much better. Duplicated cleaning system is introduced in the equipment of the series «VITA Start» provides cleaning with excellent quality much better than in similar models.

2. It’s possible to place the equipment in small premises and it’s suitable for mobile workshops. The Unit is compact. Maintenance is performed only in the front.

3. The renovating process is visible because of the windows in all the working chambers of the equipment.

4. A safety valve is provided for the safety of the equipment. It helps to avoid excess pressure in case of foreign objects are in contact with the hopper, because they can interfere with the passage of air through all the working chambers.

5. The grounding system of all work surfaces removes static electricity if there’s friction filler in the working areas of the Unit.

6. The quality cleaning equipment from debris, dust and lint is ensured by location of cleaning chambers at eye level.

7. The design of the cleaning chamber allows minimize the amount of ejected feathers.

The equipment for pillows and quilts renovating "VITA Start" can perform quality cleaning of feathers and down from dust and fluff. The average duration of a pillow cleaning is 5-7 minutes, the quilt cleaning 40 minutes.

The equipment "VITA Start" allows renovating of featherbeds up to 140х220 cm.

The design features a series of equipment «VITA Start»

The Unit consists of four chambers - loading (which is filled up with feathers for cleaning), cleaning unit (duplicated cleaning system - the effectiveness of treatment is comparable to two cycles of cleaning on the other equipment), the hopper (where a new pillow case is attached and filled with purified down and feathers), a vacuum unit (where the old fixed pillow case serves as a bag for garbage).

* Hopper

The hopper is designed to fill the pillows 80x80 with feathers and down. The disadvantage of the majority of compact units is to supply the content portion of the old bag in a hopper, which extends the time of restoration and brings additional inconvenience to the operator. «VITA Start» has no such problem!

The old filler is subjected to irradiation of ultraviolet rays of special germicidal lamps Phillips, used in medicine. Wattage 8 watts and its location in the hopper exclude a negative impact on the health of the operator. Air cooling tubes prevents buildup of down-feather to the bactericidal ultraviolet lamp and the backlight.

Fluffing, drying and disinfection of down and feathers is done in the hopper. The design of the hopper provides lifting and blowing out a pen-down in the upper part of the unit (cleaning chamber), i.e. material rises up in layers, leaving no chance of accidentally hitting the heavy debris in the chamber cleaning.

* The cleaning chamber

The chamber for removing large feathers, lint, dust, and flour from broken feathers is a duplicate system of cleaning, which consists of two circular mesh drum for separation of dust and lint, a labyrinth of traps for the debris broken pen, cereals, etc.

* The receiving chamber

The chamber for fixing of a new pillow case, blankets or quilts for the subsequent filling with down- feather material.

* Vacuum chamber

The old pillow-case is attached in the vacuum chamber. It serves as a bag for garbage. Vacuum hose attached to the built-in branch pipe mounting garbage bag from the outside.

The noise level of the Unit is the lowest among the whole range of equipment manufactured by our company, we can compare with the work of a modern low-noise vacuum, i.e. does not exceed 70 dB. The filter elements are used for air purification from dust entering the engine, and thus a long service life.

The functionality of the equipment series «VITA Start»

1. Built-in vacuum cleaner

All the Units of Series VITA Start are equipped with built-in vacuum cleaner, which serves both to clean the debris from the working chambers of the unit itself, and for cleaning the premises. Hose length is 3 m. A unique feature of this device is usage of old pillow-case as a bag for garbage.

2. Compressing

With a special nozzle that is provided with the Unit, you can make your evacuation (evacuation of air from the cushion to reduce its size). This will facilitate the transportation of the client’s pillows.

3. Making duvets.

Special attachment for manufacturing of blankets is supplied with equipment “VITA Start”.

Making duvets on our equipment is very convenient due to the design of the hopper, moderate blowing filler blanket case, viewing window through which you can watch the process of filling down-feather duvets and displacement of the nozzle from the last box of the duvet to the first as filling cassette blankets.

4. Set of tools and accessories for the operator

* Hose attachment for remote filling the hopper (for heavy quilts or pillows that are difficult to pick up and difficult to extract a filler in the hopper from them).

* Attachment for compressing,

* Nozzle for filling quilts,

* Shelf for tips and tools of operator

* Dipstick for the mixing and testing of the filler

The advantages of the Unit «VITA Start»:

1. Performance (profitability) the unit is 45 renovated (cleaned) products for the 8-hour workday.

2. Suitable for the manufacture of pillows and blankets of all sizes, small size featherbeds.

3. Highest quality cleaning of down-feather products.

4. Visibility of the process of restoration (observation windows are in all working areas of the unit).

5. Compressing of products - pumping air from the bag through a special nozzle (included with the unit) for ease of transport and more compact storage.

6. The built-in vacuum cleaner (the old pillow-case is used as the bin for garbage, eliminating the need for expenditure on garbage bags).

7. Disinfection of down, feathers, the working chamber with the help of ultraviolet germicidal lamp Phillips.

8. Safety of the unit because of the application of safety valve, which eliminates the probability of failure of equipment in case of contact with foreign objects into the hopper.

9. The equipment supplied with attachments and accessories for operator’s comfort and provide additional services to customers.

10. A grounding of all components and assemblies (requires power grid to ground).

Technical characteristics

Video

Description

The Unit "VITA Start mini" is designed for complex cleaning (renovating) and making pillows and blankets of any size from down and feathers.

"VITA Start mini" offers the highest quality of cleaning a down-feather material in a class of low-cost equipment (cleaning old pillows from debris, dust and lint)! (Most of the compact low-cost units perform cleaning from debris or dust).

Versatility, small size, low noise, best quality cleaning make «VITA Start mini» more attractive for start-up entrepreneurs, as well as for expanding the existing network of stores with the ability to save a little

We offer with the Unit:

1. ZIP (spare clamp).

2. Certification and Sanitary-Epidemiological Conclusion on the equipment.

3. Booklet, DVD disc with training videos. Details are here.

4. Set of tools and accessories for the operator (hose-nozzle distance for filling the hopper, vacuum nozzle, nozzle for filling quilts, a shelf for attachments, a shelf for tools, mixing and probe for verification of filler).

5. 4 pillow-cases as a sample (70x70, 60x60, 50x70, 40x40).

Features of the Unit

Features of the Unit "VITA Start mini":

Our equipment is always thoroughly checked and tested. The Unit «VITA Start mini» was tested in the workshop. The equipment cleans well any filler of down and feathers (dry and moist, large and small, heavily silted and quite clean). The equipment is universal.

The new compact multi-purpose unit «VITA Start mini» is a simplified version of the equipment - «VITA Start».

«VITA Start mini» is designed for high-quality manufacture and restoration of pillows, quilts and blankets from down and feathers.

Our equipment has the following features:

1. Qualitative cleaning of down-feather products. The Unit «VITA Start mini» has new and effective cleaning system of debris, dust and lint (the same as «VITA Start»)

2. The equipment is compact; its maintenance is performed only in the frontal part, so it can be placed in small or mobile workshops.

3. The process of renovating is visual, both for operators and for the client because of the windows in all working chambers of the unit.

4. A relief valve is provided for safe operation of equipment. It allows you to avoid excess pressure in the working chambers of the unit in case of foreign objects (old pillow-cases, etc.) into the hopper.

5. Grounding system of all work surfaces removes static electricity in the working areas of the unit.

6. A built-in vacuum cleaner with a larger chamber volume 71 l of a dust collector (old pillow-cases used as garbage bins) saving on the purchase of a separate vacuum cleaner. It is convenient to use for cleaning the unit and the workshop, as well as its power is not comparable with any household vacuum cleaner.

7. The design of the cleaning chamber allows minimizing waste of useful feathers.

8. Equipment for the renovating of pillows, featherbeds and blankets "VITA Start mini" performs high quality cleaning of down, feathers from debris, dust and lint with a median time about 5-7 minutes for a pillow and 30 minutes for a featherbed or blanket. Processing time depends on the degree of contamination, the status and composition. The dirtier and harder the filler the longer the process of renovating.

Blankets and quilts on «VITA Start mini» (as in «VITA Start») are made much faster and easier than on the equipment from other manufacturers due to the peculiarities of the hopper and cleaning chamber. They allow you to organize the optimum speed of air flow to fill the blankets. Observation windows in all work areas allow you to visually monitor the renovating process from beginning to end. It speeds up the process of making featherbeds and blankets.

9. The noise level of the unit is not more than 70 dB allows location the equipment in the shopping centers and stores.

10. Filling chamber is designed to fill the feather-down pillows 85x85cm.

11. Minimal operator involvement - ease of use (treatment technology does not require permanent human intervention in the process of renovating).

12. Performance (return) of the unit is up to 60 renovated (cleaned) products for the 8-hour workday.

The principle of the Unit

The principle of the Unit «VITA Start mini»

The unit consists of four chambers - loading (which is filled up with feather-down mixture for cleaning), cleaning unit, the hopper (where new pillowcase is attached), and a vacuum unit (where the old fixed pillowcase serves as garbage bin).

* Hopper

The hopper is designed to fill the pillows 85x85 with feathers and down. The disadvantage of the majority of compact units is to supply the content portion of the old bag in a hopper, which extends the time of restoration and brings additional inconvenience to the operator. «VITA Start mini» has no such problem!

The old filler is subjected to irradiation of ultraviolet rays of special germicidal lamps Phillips, used in medicine. Wattage 8 watts and its location in the hopper exclude a negative impact on the health of the operator.

The design of the hopper provides lifting and blowing out a pen-down in the upper part of the unit (cleaning chamber), i.e. material rises up in layers, leaving no chance of accidentally hitting the heavy debris in the chamber cleaning.

* The cleaning chamber

The chamber consists of a filter drum for separation of dust and lint, and a labyrinth of traps for the debris, broken feathers, cereals, etc.

This chamber separates the pillow filler from lint, dust, and feather flour.

* The receiving chamber

The chamber is for fixing a new pillow case, blankets or quilts for the subsequent filling with down- feather material.

* Vacuum chamber

The old pillow-case is attached in the vacuum chamber. It serves as a bag for garbage. Vacuum hose attached to the built-in branch pipe mounting garbage bag from the outside.

The noise level of the Unit is the lowest among the whole range of equipment manufactured by our company, we can compare with the work of a modern low-noise vacuum, i.e. does not exceed 70 dB. The filter elements are used for air purification from dust entering the engine, and thus a long service life.

The advantages of the Unit «VITA Start mini»:

1. Performance (profitability) of the unit is 60 renovated (cleaned) products per 8-hour workday.

2. Suitable for manufacturing of pillows, blankets and featherbeds.

3. High quality cleaning of down-feather products.

4. The renovating process is visible (observation windows are in all working areas of the unit).

5. Compressing of products - pumping air from the bag through a special nozzle (included with the unit) for ease of transport and more compact storage.

6. The built-in vacuum cleaner (the old pillow-case is used as the bin for garbage; you can save on garbage bags).

7. Disinfection of down, feathers, the working chamber with the help of ultraviolet germicidal lamp Phillips.

8. Safety of the unit because of the application of safety valve, which eliminates the probability of failure of equipment in case of contact with foreign objects into the hopper.

9. The equipment supplied with attachments and accessories for operator’s comfort and provides additional services to customers.

10. A grounding of all components and assemblies (requires power grid to ground).

Technical characteristics

Video